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DUAL-CHAMBER VIAL MIXING SYSTEM

Ampoule & Vial combine to form a single, compact,

safe and easy to use packaging unit.  Benefit from

their advantages, include integrated mixing, all whilst

minimising the risks of sharps injuries, particles,

procedural and other human errors.

Clearly better in glass;  transparent,

impermeable and chemically inert. 

DuoVIAL's combination of unique form

and advanced laser modification enables this

innovative, new, patented (GB2569984) packaging platform.

Double-Up on your packaging system value!

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Pharmaceutical

Lyophilised

Biological Vaccines

Freeze dried formulations are contained alongside their prescribed diluent, ready for

 safe and easy reconstitution. 

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Diagnostic

Serology Antibody Testing Cartridge

Self contained test kit; integrated blood collection, buffer and lateral flow strip. Easy use, cost effective POC testing at scale.

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Medical

Surgical Tissue Sealant Applicator

Moisture sensitive medical grade cyanoacrylate is protected within the glass ampoule, preserving sterility & stability until activated.

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Beauty Care

 Dermal Anti-aging Serum Applicator

Premium formulations are protected, blended and presented within a uniquely aesthetic glass DuoVIAL.

 

SAFER

Sharps injuries mitigated.

Correct diluent & mix ratio.

SIFF - Integrated Filter.

EASY  TO  USE

Fewer mixing steps.

Integrated component system.

Single Unit of Packaging.

VALUE  ADDED

Sustainable material utilisation.

Efficient logistics & cold-chain.

Differentiate & enhance product.

 
DuoVIAL + LACR Intro

Filling & Sealing of Amp' & Vial'

DuoVIAL® empty

Diluent filled Amp'

Powder filled Vial'

Flame sealed Amp'

Crimped Vial'

  • A single piece tubular glass container, consisting of two chambers separated by an impermeable glass membrane.

  • Amp' chamber, benefiting from the inertness of only glass contact, is filled with liquid diluent.

  • Amp' chamber is hermetically sealed using established ampoule flame sealing process.

  • Vial' chamber, benefiting from the functionality of rubber injection / lyo-stoppers, is filled with liquid / powder.

  • Vial' chamber is aseptically closed through established crimp seal or screw cap components.

  • DuoVIAL® presents as a single, compact, aseptic packaging unit, protecting both diluent and active formulation.

  • Proven materials, filling and sealing processes, combine with innovative technologies to evolve traditional packaging.

Beyond the Concept...

DuoVIAL Portfolio
DuoVIAL Portfolio

Various aesthetic DuoVIAL initial form factors.

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Traditional    v    DuoVIAL
Traditional v DuoVIAL

DuoVIAL Benefits: 50% logistics reduction. Integrated filter spike. Sharps risk mitigated. Easy reconstitution.

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DuoVIAL - 1st Fill'n'Seal
DuoVIAL - 1st Fill'n'Seal

4R Vial Format: 0.5ml + 0.5 - 2ml.

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DuoVIAL - nested handling
DuoVIAL - nested handling

Schott AdaptIQ nested RTU format.

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LACR Technology
LACR Technology

Technology transfer from industrial electronics mobile phone screen manufacture.

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LACR'ing
LACR'ing

Non-contact, high speed, precision processing.

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X-Ray CT metrology
X-Ray CT metrology

X-Ray Computed Tomography

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Manually Cleaved
Manually Cleaved

Filter spike manually separates inner bulb / membrane to combine dual-chambers. Smooth, frosted surface of cleaved LACR.

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LACR 'Frost' Cleaved surface
LACR 'Frost' Cleaved surface

Cleaved surface results in a post-cleaving soft frosted surface effect.

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Precision modification
Precision modification

Striated structure from LACR process.

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DuoVIAL - Lyophilised
DuoVIAL - Lyophilised

4R DuoVIAL Format: 0.5ml lyophilised.

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DuoVIAL - Flame Seal Amp'
DuoVIAL - Flame Seal Amp'

Proven flame sealing process hermetically seals the ampoule form closed.

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DuoVIAL AirX - Prototype
DuoVIAL AirX - Prototype

Single-use DuoVIAL-airX Cartridge & Re-usable applicator device.

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DuoVIAL AirX - Cartridge
DuoVIAL AirX - Cartridge

HFA Propellant + Pigment & proprietary pMDI activation valve.

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DuoVIAL AirX - Activated
DuoVIAL AirX - Activated

Proprietary pMDI valve stem 'activates', cleaving the DuoVIAL LACR ready for dispensing.

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DuoVial AirX - Delivered
DuoVial AirX - Delivered

HFA + Ink propelled.

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PROJECT  PIPELINE

DuoVIAL® Dermal

Vitamin A  serum:  The chemical stability of certain compounds is essential to their inherent efficacy. 

Oxygen, UV light or simply water, glass remains the only transparent material with absolute impermeability.

An ampoule body consisting only of glass protects the sensitive formulation, overlaid with an inert gas. 

Twist-cap activation, cleaves the integral membrane, opening the flow path to the sterile dermal applicator tip.

DuoVIAL Dermal Applicator GL14x16x60mm F
DuoVIAL Dermal Applicator GL14x16x60mm F
DuoVIAL Dermal Applicator
 

CONTACT

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